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LCTLaser TGV laser through-hole processing software empowers precision manufacturing

2026-07-14

 

 

Lingchen TGV laser through-hole processing software empowers precision manufacturing
TGV laser through-hole processing software empowers precision machining

In cutting-edge fields such as advanced semiconductor packaging, MEMS devices, biochips, and RF components, through-glass via (TGV) technology is emerging as a pivotal process path for 3D packaging and heterogeneous integration. Compared to traditional through-silicon via (TSV) solutions, TGV glass substrates, with their superior dielectric properties, dimensional stability, and cost advantages, are experiencing rapid growth in demand across high-end packaging, optical communication, microfluidics, and other fields.
However, TGV through-hole machining poses stringent requirements on precision, edge chipping control, consistency, and machining efficiency. Leveraging over two decades of experience in motion control technology, Lingchen Technology has independently developed the LCTLaser TGV laser through-hole machining software. With industrial-grade high-precision control at its core, it integrates functions such as intelligent layout optimization, automated process editing, full-process data traceability, and modular design, providing a one-stop solution for TGV glass through-hole machining.
This software supports a maximum processing accuracy of ±5μm, featuring multi-axis collaborative control and a built-in oscilloscope function for real-time comparison of motion points and actual position errors. This ensures precise and controllable through-hole processing every time, providing reliable domestic software support for advanced semiconductor packaging.

Detailed explanation of core advantages

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Industrial-grade high-precision control

±5μm machining accuracy: suitable for precision machining scenarios such as semiconductor TGV through-holes, optical devices, and MEMS, meeting the requirements for micron-level aperture and positional accuracy
Multi-axis collaborative control: X/Y/Z-axis travel, speed, and acceleration can be independently adjusted, supporting complex trajectories such as linear interpolation, circular interpolation, and spline curves, easily meeting processing needs such as through-hole arrays and irregular holes
Built-in oscilloscope function: Real-time acquisition and comparison of command position and encoder feedback position, visually displaying dynamic errors in waveform charts, helping engineers quickly optimize servo parameters and trajectory planning

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Efficient production management

Intelligent layout optimization: Supports circular, rectangular, annular, and custom array layouts, automatically calculates the optimal via distribution scheme, improves material utilization, and takes the batch processing of glass via substrates as an example, showing that layout optimization significantly reduces material costs
Automated process editing: Supports flexible arrangement of processes, with one-click configuration for pre-positioning, laser drilling, and through-hole inspection, adapting to the processing needs of glass substrates with different hole diameters (10μm-200μm) and thicknesses (100μm-500μm)
Batch processing mode: Supports multi-substrate array processing, enabling one-time positioning and continuous drilling, significantly reducing idle travel time and significantly improving overall efficiency

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Full-process data traceability

Processing log record: Automatically calculate equipment operation time, processing quantity, alarm events, and energy consumption data. Support exporting reports by time period for production management and cost accounting
Simulation verification: Before processing, simulate the complete path in the software, detect risks such as axis overrun, fixture interference, and laser head collision in real time, provide early warning, and avoid equipment damage and material scrap during actual processing
Process parameters are traceable: The parameters of each processing, such as laser power, frequency, pulse width, processing speed, and focal position, can be saved as a process package for repeated use, ensuring batch consistency

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Modular design and scalability

Drawing compatibility: Supports direct import of mainstream formats such as DXF, DWG, and PLT, and also provides built-in drawing tools that support the drawing of basic graphical elements such as points, lines, circles, and rectangles, eliminating the need for additional CAD software
Process parameter customization: Laser power (adjustable from 0-100%), frequency (1-100kHz), processing speed, focal position, pulse width, and other parameters are open to users. For different glass materials (soda-lime glass, borosilicate glass, quartz glass), dedicated process libraries can be established
Secondary development interface: Provides standard API, supports integration with enterprise MES systems, enabling automated order issuance, production data upload, and quality traceability

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 Typical application scenarios

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Semiconductor advanced packaging TGV via processing

Processing of through-hole arrays on glass substrates, with hole diameters ranging from 10μm to 200μm and an aspect ratio (depth to diameter) of ≥5:1
Features: ±5μm positional accuracy, smooth hole walls without chipping, meeting the requirements for electroplating filling

MEMS devices and sensor glass processing

Processing of glass through-holes and cavities for accelerometers, gyroscopes, and microfluidic chips
Features: High-precision positioning, small heat-affected zone, no microcracks

Optical communication and RF components

Through-hole and slot processing of glass substrates for optical modules and RF adapter boards
Features: Customized complex hole patterns, excellent edge quality

Batch processing of high-end glass substrates

Through-hole array layout, batch processing, and automated production of various glass substrates
Features: Intelligent layout and material saving, support for continuous processing, significantly improved yield and efficiency

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Summary

Summary

 

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LCTLaser TGV laser via processing software from Lingchen Technology specializes in the field of precision glass via processing, boasting core advantages such as industrial-grade ±5μm processing accuracy, multi-axis collaborative control, intelligent layout optimization, and full-process data traceability. Whether it's advanced semiconductor packaging TGV via array processing or precision drilling for MEMS devices and optical communication substrates, this software provides stable and efficient solutions. The built-in oscilloscope function allows for real-time comparison between motion points and actual errors, making debugging more intuitive. The modular design supports free customization of process parameters, adapting to glass substrates of different thicknesses and materials.

Lingchen Technology adheres to independent research and development, continuously optimizes algorithms, and provides enterprises with cost-effective TGV laser through-hole processing software solutions. In the future, we will continue to delve deeply into the field of industrial software, empowering advanced semiconductor packaging and precision glass processing!

 

About Lingchen

- About Us -

 

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Suzhou Lingchen Acquisition Computer Co., Ltd. was founded in 2006, operating under the business philosophy of creating value for customers and pursuing win-win cooperation. It supplies core components and system solutions for automation equipment including industrial computers, motion control systems, test & measurement devices, machine vision systems and robotics.

Lingchen owns two wholly-owned subsidiaries: Suzhou Xunya Automation Technology Co., Ltd. and TEO Robotics (Suzhou) Co., Ltd., specialized in robot sales as well as the R&D, production and sales of linear transmission products respectively.

 

Full-Spectrum Product Ecosystem

 

Within the hierarchical framework of the automation control network, Lingchen Technology delivers complete products covering the equipment layer, control layer and information layer.

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01 Industrial Computers

 

Lingchen industrial chassis feature robust industrial-grade structures, superior heat dissipation and dustproof design, delivering all-round physical protection for core computing units. They guarantee long-term stable operation under harsh industrial conditions with vibration, heavy dust and wide temperature fluctuations.

 

 

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02 Embedded Industrial PCs

 

Lingchen embedded industrial PCs adopt compact and rugged industrial design, integrating high-performance computing, abundant I/O interfaces and wide temperature & voltage adaptability. Tailored for embedded scenarios such as machine vision and edge computing, they serve as stable and reliable intelligent cores within limited installation space, empowering smart manufacturing and IoT applications.

 

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03 Motion Control Cards

 

Lingchen motion control cards support up to 32 motion axes, with a maximum of 512 digital input (DI) and 512 digital output (DO) points. The shortest bus communication cycle reaches 250µs. Supported motion functions include single-axis relative/absolute motion, jogging, drive homing, multi-axis interpolation, multi-axis point table motion and electronic gearing.

 

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04 LMC Series Motion Controllers

 

Built on an open hard real-time kernel (jitter < ±0.3µs), Lingchen LMC series motion controllers eliminate the non-real-time bottlenecks of traditional Windows platforms, ensuring deterministic and instant responses for multi-axis commands. Installation is extremely convenient via a single network cable. Adopting efficient asynchronous communication technology, it synchronizes and executes motion commands for up to 12 axes within 1 millisecond.

 

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05 NAC Series High-Performance Motion Controllers

 

Centered on powerful bus expansion capability, Lingchen NAC controllers support 4 EtherCAT master stations, enabling precise control of 256 axes per station and a total of 4096 I/O points. It boasts comprehensive and advanced motion control functions: basic point positioning, linear & circular interpolation, plus five-axis interpolation, spline trajectory smoothing and dynamic coordinate systems. Integrated vibration suppression, soft landing and high-precision position comparison output are available, alongside 8 independent interpolation channels and continuous interpolation capacity to meet complex trajectory and high-speed synchronization requirements. The open and flexible development environment supports C++, C#, Python and other programming languages, allowing direct programming within the real-time system to greatly boost integration and debugging efficiency.

 

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06 PLC Motion Controllers

 

Complying strictly with PLCopen specifications and the IEC-61131-3 international standard, Lingchen PLC controllers combine high performance, compact size and modular design for easy development and flexible deployment. Widely applied to automation equipment and production line systems in 3C, lithium battery, packaging, printing and other industries, they can also be extended as network communication nodes in combined production lines for logistics, automotive and daily consumer goods. They fulfill demands such as internal/external network isolation, high-speed bus communication and real-time data processing, acting as stable and reliable control cores for diverse industrial scenarios.

 

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07 Industrial Network Cards

 

Custom-engineered for harsh industrial environments, Lingchen industrial network cards support 10/100/1000Mbps adaptive transmission for stable high-speed network connectivity. Featuring anti-interference, surge protection and wide-temperature operation, they are widely adopted in critical scenarios including motion control, machine vision and automation systems. Equipped with standard full-height brackets and optional low-profile brackets for flexible installation, they can be integrated into a wide range of smart manufacturing equipment and industrial networks.

 

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08 I/O Modules

 

Lingchen Technology provides a full lineup of I/O module solutions to flexibly meet diverse industrial automation demands.

1.LC/LD Series Expandable I/O Modules: Compatible with multiple protocols including EtherCAT, Profinet, Ethernet/IP and Modbus TCP. Support flexible expansion of digital, analog, temperature, pressure and pulse acquisition modules, deployed across 3C, lithium battery, semiconductor, automotive, medical and other industries.

2.MINI Series I/O Modules: Compact form factor with high real-time performance, covering digital I/O, analog I/O, temperature and communication modules for control and data acquisition scenarios with strict space and latency requirements.

3.GWS Series Cabinet-External I/O Modules: Deliver high stability and convenient network wiring for distributed layouts, significantly cutting system integration time and costs.

The full product lineup delivers reliable, easy-to-integrate and multi-scenario adaptable I/O support for end users.

 

 

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