Lingchen Integrated Control Solutions Empower Precision Winding Machine Manufacturing
Winding machines are the core equipment for producing electromagnetic components such as transformers, inductors, motor windings, and relays. Their precision directly affects device performance in electronics, power, communications, automotive, aerospace, and other industries. Modern winding machines require CNC systems and servo drives to achieve micron-level winding accuracy, multi-axis coordination, automatic wire changing, and online inspection, meeting the high-end manufacturing demands of 5G communication devices, electric vehicle drive motors, wind turbine generators, MRI superconducting coils, and more. At the same time, winding machines support complex coil structures like honeycomb and multi-layer irregular coils, breaking through the technical bottlenecks of traditional manual winding and serving as key equipment for promoting industrial automation and precision manufacturing.
Lingchen Technology leverages over 20 years of industrial automation expertise to provide a complete control product solution for winding machine equipment.
Winding Machine Process Flow
The winding machine typically includes the following process stations:
- TRAY AB loading: Dual-station loading for increased efficiency
- AB side wire arranging: Organize wires, prepare for winding
- AB side vision positioning inspection: Vision guidance ensures accurate winding start point
- Winding: Core process, multi-axis coordination completes coil winding
- Handling: Transfer wound components to next station
- Inspection: Online quality inspection ensures product qualification
- Unloading and tray arrangement: Automatic unloading and neat placement onto TRAY
Lingchen Technology's complete control products cover the entire process from axis control, IO acquisition, pneumatic execution, to MES data transmission.
Lingchen Technology Product Solution
In high-end equipment such as VCM winding machines, Lingchen industrial computers, motion control cards, IO modules, valve islands, servo drives + motors provide a stable, high-speed, and convenient control experience.
Core functions: Achieve multi-axis precision control via Lingchen PCI-M60 motion control card, supporting micron-level winding trajectories; collect information from fiber optics, photoelectric sensors, force sensors, positioning communication, etc., for real-time equipment status monitoring; control pneumatic execution via Lingchen valve island combined with Lingchen IO modules; interface with MES for production data upload and traceability.
System topology: The upper layer uses Lingchen industrial computer running control software and MES interaction; the motion control layer comprises two Lingchen PCI-M60 motion control cards, communicating via PCI bus, outputting pulse/bus commands; the IO layer uses Lingchen LD1100 series distributed modules to collect sensor signals and control pneumatic components; the execution layer consists of Lingchen series servo drives + motors and valve islands, driving winding shafts, handling axes, etc. This layered architecture ensures stable operation and high-speed response under high cycle rates.
Application Value
Lingchen Technology's complete suite (industrial computer + motion control card + IO modules + servo) reduces multi-brand compatibility issues; supports micron-level winding accuracy to meet high-end requirements such as 5G communication devices and micro coils; Lingchen IO is flexibly expandable; supports MES connectivity for real-time data upload and traceability; products have been extensively verified on winding machine sites, with strong anti-interference capability and long-term operational stability.
As the core equipment for electromagnetic component manufacturing, the precision and efficiency of winding machines directly determine the quality of transformers, motors, inductors, and other products.
Conclusion
Lingchen Technology provides a stable, high-speed, and convenient control core for high-end equipment such as VCM winding machines with its full range of self-developed products. From TRAY loading to vision positioning, from winding execution to inspection and unloading, Lingchen's solution covers the entire process flow, supporting micron-level accuracy, multi-axis coordination, and MES data integration, helping customers achieve high-consistency, high-yield mass production. In the future, Lingchen Technology will continue to deepen its complete control product offerings, empowering winding machines and more intelligent manufacturing equipment towards higher precision and efficiency!
About Lingchen
Suzhou Lingchen Collection Computer Co., Ltd., established in 2006, is an enterprise with the business philosophy of "creating value for customers and win-win cooperation". We provide customers with core components and system solutions for industrial computers, motion control, test and measurement, machine vision, robots, and other automation equipment. Currently, Lingchen has two wholly-owned subsidiaries: Suzhou XunYa Automation Technology Co., Ltd. and TOKK Robotics (Suzhou) Co., Ltd., engaged in robot sales and R&D, production, and sales of linear transmission products respectively. With outstanding performance in specialization, refinement, differentiation, and innovation, the company was successfully awarded the title of National "Little Giant" Enterprise for Specialization and Innovation by the Ministry of Industry and Information Technology in 2025, marking a new stage of development. We will continue to promote the development and innovation of China's intelligent manufacturing industry.
In the hierarchical automation control network, Lingchen Technology covers all products at the device layer, control layer, and information layer.
01 Industrial Computers
Lingchen industrial chassis, with industrial-grade rugged structure, excellent heat dissipation and dust-proof design, provides comprehensive physical protection for critical computing cores, ensuring long-term stable operation in harsh industrial environments such as vibration, dust, and wide temperature range.
02 Embedded Industrial Computers
Lingchen embedded industrial computers, with compact and rugged industrial design, integrate high-performance computing, rich I/O interfaces, and wide temperature/power adaptability. Tailored for embedded scenarios such as machine vision, edge computing, and automation equipment, they provide a stable and reliable intelligent core in limited spaces, empowering intelligent manufacturing and IoT applications.
03 Motion Control Card
Lingchen motion control cards can control up to 32 motion axes, simultaneously supporting up to 512 DI points and 512 DO points, with a maximum bus communication cycle up to 250µs. Motion support includes single-axis relative motion, absolute motion, jog motion, driver homing; multi-axis interpolation; multi-axis point table motion; electronic gearing, and more.
04 LMC Series Motion Controller
Lingchen LMC series motion controllers, based on an open hard real-time kernel (jitter < ±0.3µs), fundamentally solve the non-real-time pain points of traditional Windows platforms, ensuring determinism and immediate response for multi-axis commands. Installation is extremely convenient—just a single network cable—and through efficient asynchronous communication technology, up to 12 axes of motion commands can be synchronized and controlled within 1 millisecond.
05 NAC Series High-Performance Motion Controller
Lingchen NAC controllers, with powerful bus expansion capabilities, support 4 EtherCAT masters, enabling precise control of up to 256 axes and 4096 I/Os per station. Its motion control functions are comprehensive: not only basic point-to-point, linear and circular interpolation, but also five-axis interpolation, trajectory spline smoothing, dynamic coordinate systems, and other advanced features; integrated vibration suppression, soft landing, and high-precision position compare output, combined with 8 independent interpolation systems and continuous interpolation capabilities, meet complex trajectory and high-speed synchronization needs. The development environment is open and flexible, supporting C++, C#, Python, and other languages, and allows direct programming within the real-time system, significantly improving integration and debugging efficiency.
06 PLC Motion Controller
Lingchen PLC controllers strictly comply with PLCopen specifications and IEC-61131-3 international standards, combining high performance, compact size, and modular design, with easy development and flexible deployment. Widely applicable to automation equipment and production line systems in 3C, lithium battery, packaging, printing, and other fields, and can be extended as network communication nodes in combined production lines such as logistics, automotive, and consumer goods, meeting internal/external network isolation, high-speed bus communication, and real-time data processing requirements, providing a stable and reliable control core for various industrial scenarios.
07 Industrial Network Card
Lingchen industrial network cards are designed for harsh industrial environments, with 10/100/1000Mbps auto-negotiation capability, providing stable and reliable high-speed network connections. Featuring anti-interference, surge protection, and wide-temperature operation, they are widely used in motion control, machine vision, and automation systems. The product adopts a flexible mounting design (standard full-height bracket, optional half-height bracket), enabling broad integration into various intelligent manufacturing equipment and industrial networks.
08 IO Modules
Lingchen Technology provides a full range of IO module solutions, flexibly meeting diverse industrial automation needs.
- LC/LD Series Expansion IO Modules: Support EtherCAT, Profinet, Ethernet/IP, Modbus TCP, and other protocols, flexibly expand digital, analog, temperature, pressure, pulse acquisition modules, widely used in 3C, lithium battery, semiconductor, automotive, medical, and other fields.
- MINI Series IO Modules: Compact size, high real-time performance, covering digital IO, analog IO, temperature modules, communication modules, etc., suitable for control and data acquisition scenarios with high requirements for space and real-time response.
- GWS Series Cabinet IO Modules: High stability and convenient network cabling characteristics, suitable for distributed layouts, significantly saving system integration time and cost.
The full product line is committed to providing reliable, easily integrated, and multi-scenario adaptable IO module support.
